MC 1400

Cleanliness is part of its DNA

The MC 1400 is the ideal machine for highly complex products containing powders, liquids, lyophilized ingredients or large solids – offering flexibility in processing combined with very high output rates. 
  • Ideal for IVD and POC devices
  • High output rate
  • DNA-safe
  • Asynchronous transport
  • Suitable for component assembly

The MC 1400 sets new standards in the production of molecular diagnostics. It has been specifically designed for the filling of powders, liquids and lyophilized spheres in the production of complex IVD and POC products – with an output rate of up to 100 units per minute.

Thanks to its modular design, the MC 1400 supports all processing stations you need for your product, from filling to punching and sealing. Should you require special processes, Rychiger would of course be delighted to design them for you and integrate them into your MC 1400. 

The containers are transferred through the machine by an advanced asynchronous transport system that makes use of state-of-the-art technology where the individual carriers are moved by magnetic force and independently of each other. This means that there are no fixed cycle rates so that processes that take longer to complete can be performed in parallel and with additional tools, doing away with bottlenecks. 

As in all Rychiger machines destined for the healthcare market, the drive compartment is completely separate from the processing area. When it comes to hygiene, the MC 1400 is in a league of its own. Not only are all surfaces in the production area wipe-cleanable – they are also designed in such a way that extraneous DNA can be completely removed. Every area of the machine is easily accessible with unobstructed door openings of two meters. Optional laminar flow guarantees that the process air is free of particles, so that your production meets even the most stringent regulations governing diagnostics production.

 

Transport: Asynchronous transport system with independent carriers 

Operation on the machine: Typical protective equipment (PPE) in molecular diagnostic manufacturing

DNA-cleanability: Detail of two process units featuring DNA-clean machine design

Performance details

Outer unit diameter120 mm60 mm30 mm
Number of lanes125
Cycles/min202020
Output/min2040100
Output/h1'2002'4006'000

Technical data

Dimensions
Size14 x 2,7 x 2,4 m
Weight1'000 kg per modul
Electrical ports
Quantity3
Voltage400 V / 460 V
Frequency50 Hz / 60 Hz
Power40 kW
The technical data may vary depending on the container dimensions, container shapes, filling material, material specification, and machine configuration.
Compressed air
Pressure≥ 5 bar
Volume30 l/min

Process illustration

  1. Tray-handling and loading of parts
  2. Powder dosing, quality control
  3. Liquid dosing, quality control
  4. Assembly of part, presence check
  1. Conductive heat sealing
  2. Ultrasonic sealing
  3. Labelling
  4. QC-parts
  1. Rejects
  2. Exit good parts

Can be produced on the MC 1400

In-Vitro Diagnostics
In-Vitro Diagnostics
Perfectly packed for high accuracy
 Read more
Point-of-Care Diagnostics
Point-of-care Diagnostics
Safe diagnoses at the point of care
 Read more
FS 340
FS 340
One machine for a wide range of products
 More about the FS 340
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